大数据 ›› 2024, Vol. 10 ›› Issue (1): 110-126.doi: 10.11959/j.issn.2096-0271.2023041
• 应用 • 上一篇
杨彪1,2, 熊贇1,2, 傅玲3, 徐蔚峰3, 李婧3
出版日期:
2024-01-01
发布日期:
2024-01-01
作者简介:
杨彪(1999- ),男,复旦大学计算机科学技术学院硕士生,主要研究方向为图神经网络、数据科学。基金资助:
Biao YANG1,2, Yun XIONG1,2, Ling FU3, Weifeng XU3, Jing LI3
Online:
2024-01-01
Published:
2024-01-01
Supported by:
摘要:
工业数字化是我国工业产业转型升级的重要手段,数字化转型成为我国工业发展的重要趋势。工业系统的可靠性和稳定性对于工业生产的高质量和可持续发展具有重要作用。故障会影响工业系统的运行,甚至造成重大的安全事故和经济损失。为应对这一问题,故障诊断技术应运而生并逐步发展。高效、高质的故障诊断数字化技术已经成为工业数字化转型的关键技术。分析了工业领域故障诊断数字化方法的研究进展,按照其发展特点划分为领域经验主导的建模方法、数据驱动与领域经验结合的数字化方法、数据驱动主导与可解释性结合的数字化方法3个阶段,重点探究每个阶段方法的基本思想及其特点等,并探讨未来的研究方向,为推动工业数字化转型提供参考。
中图分类号:
杨彪, 熊贇, 傅玲, 徐蔚峰, 李婧. 工业数字化转型:故障诊断方法研究进展[J]. 大数据, 2024, 10(1): 110-126.
Biao YANG, Yun XIONG, Ling FU, Weifeng XU, Jing LI. Industrial digital transformation:research onfault diagnosis methods[J]. Big Data Research, 2024, 10(1): 110-126.
[85] | LEE H , JEONG H , KOO G ,et al. Attention recurrent neural networkbased severity estimation method for interturn short-circuit fault in permanent magnet synchronous machines[J]. IEEE Transactions on Industrial Electronics, 2021,68(4): 3445-3453. |
[86] | CHADHA G S , PANAMBILLY A , SCHWUNG A ,et al. Bidirectional deep recurrent neural networks for process fault classification[J]. ISA Transactions, 2020,106: 330-342. |
[87] | KANG J L . Visualization analysis for fault diagnosis in chemical processes using recurrent neural networks[J]. Journal of the Taiwan Institute of Chemical Engineers, 2020,112: 137-151. |
[88] | QIN N , LIANG K W , HUANG D Q ,et al. Multiple convolutional recurrent neural networks for fault identification and performance degradation evaluation of highspeed train bogie[J]. IEEE Transactions on Neural Networks and Learning Systems, 2020,31(12): 5363-5376. |
[89] | BRUNA J , ZAREMBA W , SZLAM A ,et al. Spectral networks and locally connected networks on graphs[J]. Computer Science, 2013. |
[90] | LIAO W L , YANG D C , WANG Y S ,et al. Fault diagnosis of power transformers using graph convolutional network[J]. CSEE Journal of Power and Energy Systems, 2020,7(2): 241-249. |
[91] | ZHANG D , STEWRRT E , ENTEZAMI M ,et al. Intelligent acoustic-based fault diagnosis of roller bearings using a deep graph convolutional network[J]. Measurement, 2020,156:107585. |
[92] | WANG S H , XING S B , LEI Y G ,et al. Vibration indicator-based graph convolutional network for semi-supervised bearing fault diagnosis[J]. IOP Conference Series:Materials Science and Engineering, 2021,1043(5): 052026. |
[93] | CHEN Z W , XU J M , PENG T ,et al. Graph convolutional network-based method for fault diagnosis using a hybrid of measurement and prior knowledge[J]. IEEE Transactions on Cybernetics, 2022,52(9): 9157-9169. |
[94] | LI T F , ZHAO Z B , SUN C ,et al. Multireceptive field graph convolutional networks for machine fault diagnosis[J]. IEEE Transactions on Industrial Electronics, 2021,68(12): 12739-12749. |
[95] | GAO Y , CHEN M , YU D . Semi-supervised graph convolutional network and its application in intelligent fault diagnosis of rotating machinery[J]. Measurement, 2021,186:110084. |
[1] | 任浩, 屈剑锋, 柴毅 ,等. 深度学习在故障诊断领域中的研究现状与挑战[J]. 控制与决策, 2017,32(8): 1345-1358. |
REN H , QU J F , CHAI Y ,et al. Deep learning for fault diagnosis:the state of the art and challenge[J]. Control and Decision, 2017,32(8): 1345-1358. | |
[2] | GAO Z W , CECATI C , DING S X . A survey of fault diagnosis and fault-tolerant techniques—part I:fault diagnosis with model-based and signal-based approaches[J]. IEEE Transactions on Industrial Electronics, 2015,62(6): 3757-3767. |
[3] | 周东华, 胡艳艳 . 动态系统的故障诊断技术[J]. 自动化学报, 2009,35(6): 748-758. |
ZHOU D H , HU Y Y . Fault diagnosis techniques for dynamic systems[J]. Acta Automatica Sinica, 2009,35(6): 748-758. | |
[4] | YANG F , XIAO D Y , SHAH S L . Signed directed graph-based hierarchical modelling and fault propagation analysis for large-scale systems[J]. IET Control Theory& Applications, 2013,7(4): 537-550. |
[5] | LIU Y K , ABIODUN A , WEN Z B ,et al. A cascade intelligent fault diagnostic technique for nuclear power plants[J]. Journal of Nuclear Science and Technology, 2018,55(3): 254-266. |
[6] | PENG D , GENG Z Q , ZHU Q X . A multilogic probabilistic signed directed graph fault diagnosis approach based on Bayesian inference[J]. Industrial &Engineering Chemistry Research, 2014,53(23): 9792-9804. |
[7] | LIU Y K , WU G H , XIE C L ,et al. A fault diagnosis method based on signed directed graph and matrix for nuclear power plants[J]. Nuclear Engineering and Design, 2016,297: 166-174. |
[8] | XIE G , LIU J , CHEN Z H . Hierarchy fault diagnosis based on signed directed graphs model[C]// Proceedings of 2012 24th Chinese Control and Decision Conference (CCDC). Piscataway:IEEE Press, 2012: 2270-2274. |
[9] | 马亮, 彭开香, 董洁 . 工业过程故障根源诊断与传播路径识别技术综述[J]. 自动化学报, 2020,48(7): 1650-1663. |
MA L , PENG K X , DONG J . Review of root cause diagnosis and propagation techniques for faults in industrial processes[J]. Acta Automatica Sinica, 2022,48(7): 1650-1663. | |
[10] | CHEN Y Y , ZHEN Z M , YU H H ,et al. Application of fault tree analysis and fuzzy neural networks to fault diagnosis in the Internet of Things (IoT) for aquaculture[J]. Sensors, 2017,17(12): 153. |
[11] | WANG L S , LI S J , WEI O ,et al. An automated fault tree generation approach with fault configuration based on model checking[J]. IEEE Access, 2018,6: 46900-46914. |
[12] | DUAN R , ZHOU H . A new fault diagnosis method based on fault tree and Bayesian networks[J]. Energy Procedia, 2012,17: 1376-1382. |
[13] | ZHENG Y , ZHAO F , WANG Z . Fault diagnosis system of bridge crane equipment based on fault tree and Bayesian network[J]. The International Journal of Advanced Manufacturing Technology, 2019,105(9): 3605-3618. |
[14] | DUAN R X , FAN J H . Reliability evaluation of data communication system based on dynamic fault tree under epistemic uncertainty[J]. Mathematical Problems in Engineering, 2014,2014: 1-9. |
[15] | BASILE F . Overview of fault diagnosis methods based on Petri net models[C]// Proceedings of 2014 European Control Conference (ECC). Piscataway:IEEE Press, 2014: 2636-2642. |
[16] | MANSOUR M M , WAHAB M A A , SOLIMAN W M . Petri nets for fault diagnosis of large power generation station[J]. Ain Shams Engineering Journal, 2013,4(4): 831-842. |
[17] | AL-AJELI A , PARKER D . Fault diagnosis in labelled Petri nets:a Fourier-Motzkin based approach[J]. Automatica, 2021,132:109831. |
[18] | LIU H C , LIN Q L , REN M L . Fault diagnosis and cause analysis using fuzzy evidential reasoning approach and dynamic adaptive fuzzy Petri nets[J]. Computers & Industrial Engineering, 2013,66(4): 899-908. |
[19] | ZHANG Y , ZHANG Y , WEN F . A fuzzy Petri net based approach for fault diagnosis in power systems considering temporal constraints[J]. International Journal of Electrical Power & Energy Systems, 2016,78: 215-224. |
[20] | BENMOUSSA S , BOUAMAMA B O , MERZOUKI R . Bond graph approach for plant fault detection and isolation:application to intelligent autonomous vehicle[J]. IEEE Transactions on Automation Science and Engineering, 2014,11(2): 585-593. |
[21] | BADOUD A E , KHEMLICHE M , BOUAMAMA B O ,et al. Bond graph algorithms for fault detection and isolation in wind energy conversion[J]. Arabian Journal for Science and Engineering, 2014,39(5): 4057-4076. |
[22] | CHATTI N , OULD-BOUAMAMA B , GEHIN A L ,et al. Signed Bond Graph for multiple faults diagnosis[J]. Engineering Applications of Artificial Intelligence, 2014,36: 134-147. |
[23] | HU L Q , HE C F , CAI Z Q ,et al. Track circuit fault prediction method based on grey theory and expert system[J]. Journal of Visual Communication and Image Representation, 2019,58: 37-45. |
[24] | 文成林, 吕菲亚, 包哲静 ,等. 基于数据驱动的微小故障诊断方法综述[J]. 自动化学报, 2016,42(9): 1285-1299. |
WEN C L , LV F Y , BAO Z J ,et al. A review of data driven-based incipient fault diagnosis[J]. Acta Automatica Sinica, 2016,42(9): 1285-1299. | |
[25] | WANG M H , TSAI H H . Fuel cell fault forecasting system using grey and extension theories[J]. IET Renewable Power Generation, 2012,6(6): 373-380. |
[26] | DONG H Y , LI X N , WEI Z H . Substation fault diagnosis based on rough sets and grey relational analysis[J]. TELKOMNIKA Indonesian Journal of Electrical Engineering, 2014,12(2): 1162-1168. |
[27] | WU L F , YAO B B , PENG Z ,et al. An adaptive threshold algorithm for sensor fault based on the grey theory[J]. Advances in Mechanical Engineering, 2017,9(2): 168781401769319. |
[28] | DU Y , DU D . Fault detection and diagnosis using empirical mode decomposition based principal component analysis[J]. Computers & Chemical Engineering, 2018,115: 1-21. |
[29] | AJAMI A , DANESHVAR M . Data driven approach for fault detection and diagnosis of turbine in thermal power plant using Independent Component Analysis (ICA)[J]. International Journal of Electrical Power& Energy Systems, 2012,43(1): 728-735. |
[30] | XIONG T , SHENG C X , DUAN Z H ,et al. Fusing of multi-channel sensors for power station fault diagnosis in marine power systems[J]. Electronics and Electrical Engineering, 2013,19(5): 53-56. |
[31] | ALI A , MAHDI D . Independent component analysis approach for fault diagnosis of condenser system in thermal power plant[J]. Journal of Central South University, 2014,21(1): 242-251. |
[32] | YU G . Fault feature extraction using independent component analysis with reference and its application on fault diagnosis of rotating machinery[J]. Neural Computing and Applications, 2015,26(1): 187-198. |
[33] | JIAO J F , ZHAO N , WANG G ,et al. A nonlinear quality-related fault detection approach based on modified kernel partial least squares[J]. ISA Transactions, 2017,66: 275-283. |
[34] | ZHU Y L , JIA Y F , WANG L W . Partial discharge pattern recognition method based on variable predictive model-based class discriminate and partial least squares regression[J]. IET Science,Measurement &Technology, 2016,10(7): 737-744. |
[35] | CHEN Y M , LI M L , LIANG L ,et al. Feature extraction for fault diagnosis utilizing supervised nonnegative matrix factorization combined statistical model[C]// Proceedings of 2016 9th International Congress on Image and Signal Processing,BioMedical Engineering and Informatics (CISP-BMEI). Piscataway:IEEE Press, 2017: 1188-1193. |
[36] | JIANG S B , WONG P K , GUAN R C ,et al. An efficient fault diagnostic method for three-phase induction motors based on incremental broad learning and nonnegative matrix factorization[J]. IEEE Access, 2019,7: 17780-17790. |
[37] | HAO Y S , SONG L Y , WANG M Y ,et al. Underdetermined source separation of bearing faults based on optimized intrinsic characteristic-scale decomposition and local non-negative matrix factorization[J]. IEEE Access, 2019,7: 11427-11435. |
[38] | YANG Y , MING A , ZHANG Y ,et al. Discriminative non-negative matrix factorization (DNMF) and its application to the fault diagnosis of diesel engine[J]. Mechanical Systems and Signal Processing, 2017,95: 158-171. |
[39] | ABDALLAH I , DERTIMANIS V , MYLONAS H ,et al. Fault diagnosis of wind turbine structures using decision tree learning algorithms with big data[C]// Proceedings of the 2018 European Safety and Reliability Conference(ESREL 2018). London:CRC Press, 2018: 3053-3061. |
[40] | AMARNATH M , SUGUMARAN V , KUMAR H . Exploiting sound signals for fault diagnosis of bearings using decision tree[J]. Measurement, 2013,46(3): 1250-1256. |
[41] | MURALIDHARAN V , SUGUMARAN V . Feature extraction using wavelets and classification through decision tree algorithm for fault diagnosis of monoblock centrifugal pump[J]. Measurement, 2013,46(1): 353-359. |
[42] | MADHUSUDANA C K , KUMAR H , NARENDRANATH S . Fault diagnosis of face milling tool using decision tree and sound signal[J]. Materials Today:Proceedings, 2018,5(5): 12035-12044. |
[43] | BENKERCHA R , MOULAHOUM S . Fault detection and diagnosis based on C4.5 decision tree algorithm for grid connected PV system[J]. Solar Energy, 2018,173: 610-634. |
[44] | AYDIN I , KARAKOSE M , AKIN E . An approach for automated fault diagnosis based on a fuzzy decision tree and boundary analysis of a reconstructed phase space[J]. ISA Transactions, 2014,53(2): 220-229. |
[45] | LI G , CHEN H , HU Y ,et al. An improved decision tree-based fault diagnosis method for practical variable refrigerant flow system using virtual sensor-based fault indicators[J]. Applied Thermal Engineering, 2018,129: 1292-1303. |
[46] | CORTES C , VAPNIK V . Support-vector networks[J]. Machine Learning, 1995,20(3): 273-297. |
[47] | WU S D , WU P H , WU C W ,et al. Bearing fault diagnosis based on multiscale permutation entropy and support vector machine[J]. Entropy, 2012,14(8): 1343-1356. |
[48] | SAIDI L , ALI J B , FNAIECH F . Application of higher order spectral features and support vector machines for bearing faults classification[J]. ISA Transactions, 2015,54: 193-206. |
[49] | JEGADEESHWARAN R , SUGUMARAN V . Fault diagnosis of automobile hydraulic brake system using statistical features and support vector machines[J]. Mechanical Systems and Signal Processing, 2015,52-53: 436-446. |
[50] | DENG F , GUO S , ZHOU R ,et al. Sensor multifault diagnosis with improved support vector machines[J]. IEEE Transactions on Automation Science and Engineering, 2017,14(2): 1053-1063. |
[51] | CAI B P , HUANG L , XIE M . Bayesian networks in fault diagnosis[J]. IEEE Transactions on Industrial Informatics, 2017,13(5): 2227-2240. |
[52] | AMIN M T , KHAN F , IMTIAZ S . Fault detection and pathway analysis using a dynamic Bayesian network[J]. Chemical Engineering Science, 2019,195: 777-790. |
[53] | LIU P , LIU Y , CAI B ,et al. A dynamic Bayesian network based methodology for fault diagnosis of subsea Christmas tree[J]. Applied Ocean Research, 2020,94:101990. |
[54] | YU H Y , KHAN F , GARANIYA V . Modified independent component analysis and Bayesian network-based two-stage fault diagnosis of process operations[J]. Industrial & Engineering Chemistry Research, 2015,54(10): 2724-2742. |
[55] | CAI B P , LIU Y , XIE M . A dynamicBayesian-network-based fault diagnosis methodology considering transient and intermittent faults[J]. IEEE Transactions on Automation Science and Engineering, 2017,14(1): 276-285. |
[56] | DON M G , KHAN F . Dynamic process fault detection and diagnosis based on a combined approach of hidden Markov and Bayesian network model[J]. Chemical Engineering Science, 2019,201: 82-96. |
[57] | AMIN M T , KHAN F , AHMED S ,et al. A data-driven Bayesian network learning method for process fault diagnosis[J]. Process Safety and Environmental Protection, 2021,150: 110-122. |
[58] | MCBAIN J , TIMUSK M . Cross correlation for condition monitoring of variable load and speed gearboxes[J]. Journal of Industrial Mathematics, 2014:10.1155/2014/543056. |
[59] | DASGUPTA A , DEBNATH S , DAS A . Transmission line fault detection and classification using cross-correlation and k-nearest neighbor[J]. International Journal of Knowledge-based and Intelligent Engineering Systems, 2015,19(3): 183-189. |
[60] | SALEH S M , EL-HOSHY S H , GOUDA O E . Proposed diagnostic methodology using the cross-correlation coefficient factor technique for power transformer fault identification[J]. IET Electric Power Applications, 2017,11(3): 412-422. |
[61] | ZUQUI J G C , MUNARO C J . Fault detection and isolation via Granger causality[EB]. 2015. |
[62] | AHMED U , HA D , SHIN S ,et al. Estimation of disturbance propagation path using principal component analysis (PCA) and multivariate granger causality (MVGC) techniques[J]. Industrial &Engineering Chemistry Research, 2017,56(25): 7260-7272. |
[63] | PYUN H , KIM K , HA D ,et al. Root causality analysis at early abnormal stage using principal component analysis and multivariate Granger causality[J]. Process Safety and Environmental Protection, 2020,135: 113-125. |
[64] | DONG S J , XU X Y , LIU J ,et al. Rotating machine fault diagnosis based on locality preserving projection and back propagation neural network-support vector machine model[J]. Measurement and Control, 2015,48(7): 211-216. |
[65] | RUMELHART D E , HINTON G E , WILLIAMS R J . Learning representations by back-propagating errors[J]. Nature, 1986,323(6088): 533-536. |
[66] | ZHAO L H , ZHANG C L , QIU K M ,et al. A fault diagnosis method for the tuning area of jointless track circuits based on a neural network[J]. Proceedings of the Institution of Mechanical Engineers,Part F:Journal of Rail and Rapid Transit, 2013,227(4): 333-343. |
[67] | NGAOPITAKKUL A , BUNJONGJIT S . An application of a discrete wavelet transform and a back-propagation neural network algorithm for fault diagnosis on single-circuit transmission line[J]. International Journal of Systems Science, 2013,44(9): 1745-1761. |
[68] | ZHANG X H , XIAO L , KANG J . Application of an improved LevenbergMarquardt back propagation neural network to gear fault level identification[J]. Journal of Vibroengineering, 2014,16(2): 855-868. |
[69] | YU H H , WANG T . A method for realtime fault detection of liquid rocket engine based on adaptive genetic algorithm optimizing back propagation neural network[J]. Sensors, 2021,21(15): 5026. |
[70] | ZHANG Z , ZHAO J . A deep belief network based fault diagnosis model for complex chemical processes[J]. Computers &Chemical Engineering, 2017,107: 395-407. |
[71] | HINTON G E , OSINDERO S , TEH Y W . A fast learning algorithm for deep belief nets[J]. Neural Computation, 2006,18(7): 1527-1554. |
[72] | ZHAO G Q , LIU X Y , ZHANG B ,et al. A novel approach for analog circuit fault diagnosis based on deep belief network[J]. Measurement, 2018,121: 170-178. |
[73] | QIN X , ZHANG Y , MEI W ,et al. A cable fault recognition method based on a deep belief network[J]. Computers & Electrical Engineering, 2018,71: 452-464. |
[74] | SHAO H , JIANG H , WANG F ,et al. Rolling bearing fault diagnosis using adaptive deep belief network with dualtree complex wavelet packet[J]. ISA Transactions, 2017,69: 187-201. |
[75] | CHEN Z , MAURICIO A , LI W ,et al. A deep learning method for bearing fault diagnosis based on cyclic spectral coherence and convolutional neural networks[J]. Mechanical Systems and Signal Processing, 2020,140:106683. |
[76] | LECUN Y , BOTTOU L , BENGIO Y ,et al. Gradient-based learning applied to document recognition[J]. Proceedings of the IEEE, 1998,86(11): 2278-2324. |
[77] | JANSSENS O , SLAVKOVIKJ V , VERVISCH B ,et al. Convolutional neural network based fault detection for rotating machinery[J]. Journal of Sound and Vibration, 2016,377: 331-345. |
[78] | WU H , ZHAO J . Deep convolutional neural network model based chemical process fault diagnosis[J]. Computers & Chemical Engineering, 2018,115: 185-197. |
[79] | PAN J H , QU L L , PENG K X . Sensor and actuator fault diagnosis for robot joint based on deep CNN[J]. Entropy, 2021,23(6): 751. |
[80] | ZHANG J , YI S , GUO L ,et al. A new bearing fault diagnosis method based on modified convolutional neural networks[J]. Chinese Journal of Aeronautics, 2020,33(2): 439-447. |
[81] | CHEN S W , GE H J , LI J ,et al. Progressive improved convolutional neural network for avionics fault diagnosis[J]. IEEE Access, 2019,7: 177362-177375. |
[82] | LIU W K , GUO P , YE L . A low-delay lightweight recurrent neural network (LLRNN) for rotating machinery fault diagnosis[J]. Sensors, 2019,19(14): 3109. |
[83] | HOCHREITER S , SCHMIDHUBER J . Long short-term memory[J]. Neural Computation, 1997,9(8): 1735-1780. |
[84] | WU Q H , DING K Q , HUANG B Q . Approach for fault prognosis using recurrent neural network[J]. Journal of Intelligent Manufacturing, 2020,31(7): 1621-1633. |
[96] | HUANG A Z , BAO B B , ZHAO N Y ,et al. Decoupling identification method of continuous working conditions of diesel engines based on a graph self-attention network[J]. IEEE Access, 2022,10: 36649-36661. |
[97] | JIANG L , LI X J , WU L ,et al. Bearing fault diagnosis method based on a multi-head graph attention network[J]. Measurement Science and Technology, 2022,33(7): 075012. |
[98] | LONG J Y , ZHANG R X , YANG Z ,et al. Self-adaptation graph attention network via meta-learning for machinery fault diagnosis with few labeled data[J]. IEEE Transactions on Instrumentation and Measurement, 2022,71: 1-11. |
[1] | 吴信东, 应泽宇, 盛绍静, 蒋婷婷, 卜晨阳, 张赞. 数据中台框架与实践[J]. 大数据, 2023, 9(6): 137-159. |
[2] | 刘业政, 黄丽华, 朱扬勇, 孙见山, 宋靖达. 长三角国家算力枢纽节点赋能制造业数字化转型的机理与路径[J]. 大数据, 2023, 9(5): 61-77. |
[3] | 冯旭, 曹浩, 胡杨, 王秀芹, 张皓翔, 凌端新. 我国中小企业数字化发展评价与区域差异研究[J]. 大数据, 2023, 9(3): 168-180. |
[4] | 钱海红, 王茂异, 熊贇. 高等教育数字化转型的现状与发展研究[J]. 大数据, 2023, 9(3): 56-70. |
[5] | 叶雅珍, 朱扬勇. 数字化转型服务平台:面向新竞争格局的企业竞争力建设[J]. 大数据, 2023, 9(3): 3-14. |
[6] | 罗圣美, 戚晨, 王敏, 叶郁文. 大数据平台在金融行业的典型应用[J]. 大数据, 2018, 4(2): 107-114. |
阅读次数 | ||||||
全文 |
|
|||||
摘要 |
|
|||||
|